Gasket - 8.2x16x1mm (09168-08029) by Suzuki

An oil drip under the quad, a wet cover or a leaking seal is your engine asking for a fresh gasket. The Suzuki ATV Gasket - 8.2x16x1mm (part number 09168-08029) is the genuine Suzuki replacement. It is a factory Suzuki gasket or seal made to the shape and thickness of the original, so the joint seals the way it did from the factory.

Witchdoctors carries Suzuki gaskets and seals for ATVs. Check the fitment, options and tips below, and contact our team with any questions before you order.

Why Choose Suzuki

Suzuki says its Genuine Parts are the same parts used to build every Suzuki product, and each one is designed for a specific product and model. According to Suzuki, these parts are tested for performance, quality, durability, safety and comfort. Suzuki also introduced the world’s first four-wheel ATV, and it still builds the KingQuad and QuadSport lines today.

Key Features

• Genuine Suzuki part, part number 09168-08029
• Listed for 50 Suzuki model configurations from 2007–2026
• Factory description: 8.2x16x1mm
• Matches the shape and fit of the factory gasket or seal
• Helps stop oil, coolant or air leaks at the joint
• Takes the guesswork out of cut-to-fit or universal sealers
• A small part that matters: replacing it keeps the parts around it secured and sealed the way Suzuki intended
• Matches the Suzuki part number on your parts diagram, so ordering is simple

Fitment and Compatibility

Listed for 50 model configurations from 2007–2026, including 2026 KingQuad 400 ASi, 2014 Ozark 250 and 2007 Eiger 400 2x4. Use the fitment tool on this page to confirm your year and model.

This part number is shared across 5 Suzuki model families: KingQuad 400, Ozark 250, Eiger 400, QuadSport Z250 and Vinson 500. Suzuki sometimes supersedes part numbers. If the number on your old part is different, or your model isn't listed, contact our team before you order.

Why a Factory Gasket Seals Better

Gaskets and seals have to fill a gap that is a set thickness. A gasket that is too thin or too thick can change clearances or leak. The Suzuki part is made to the size the engine was designed around.

Oil seals are the same. The lip size and spring tension have to match the shaft. A close-enough seal often leaks early.

Getting a Good Seal

Clean both mating surfaces down to bare metal without gouging them. Remove every bit of old gasket and sealer. Install seals square in their bore and lubricate the lip before the shaft goes through. Torque cover bolts evenly in the pattern the service manual shows.

Buying Guide

• Part number: Match 09168-08029 to the number on your old part or your Suzuki parts diagram.
• Fitment: Confirm your year and model in the fitment tool; this part is listed for 2007–2026 models.
• Never reuse gaskets: Once crushed, a gasket won't seal the same way again.
• Replace seals with covers: If you remove a cover with a seal in it, replace the seal too.

Installation

Gasket and seal jobs range from a simple cover to a full engine split. Clean surfaces carefully, follow the bolt pattern and torque values, and use sealant only where the manual calls for it. Follow the Suzuki service manual or the manufacturer's instructions for your model.

Before You Install

Drain fluids as needed and work on a cold engine. Have the Suzuki service manual and a torque wrench ready.

Care and Maintenance

Check gasket joints for seepage when you change oil. Catching a slow leak early can save the parts around it.

Why Buy From Witchdoctors

Witchdoctors carries ATV parts and accessories for Suzuki, Honda, Polaris, Yamaha, Kawasaki, Can-Am, Arctic Cat and CFMOTO. For Suzuki owners, we list genuine parts by Suzuki part number and model fitment, and our team can help you match a part to your machine before it ships.

Complete Your Ride

• Gasket - 16x22x2mm (09168-16002) by Suzuki
• O-Ring - 39.7mm ID x 2.4mm (09280-40020) by Suzuki
• Engine Cylinder Gasket (11241-38F00) by Suzuki
• Engine Cylinder Head Gasket (11141-38F00) by Suzuki

Gaskets & Oil Seals · Engine Components · Suzuki KingQuad Parts · Suzuki QuadSport Parts

Helpful Guides From the Witchdoctors Blog

• Expert Installation Guide: Stop UTV Gasket Leaks- Install them Correctly
• How to Replace an ATV/UTV Engine Valve Cover Gasket
• How to Diagnose and Replace a Leaking Countershaft Seal on Your ATV or UTV

Frequently Asked Questions

Is this genuine Suzuki?

Yes. Witchdoctors sells genuine Suzuki parts.

Will this fit my Suzuki ATV?

It is listed for 50 configurations from 2007–2026. Use the fitment tool on this page, and contact our team if your model isn't shown.

Should I use sealant with this gasket?

Only where the Suzuki service manual calls for it. Extra sealant can squeeze into passages and cause problems.

Why is my new gasket leaking?

Dirty surfaces, uneven torque or a warped cover are common causes. Clean, check flatness and torque in the correct pattern.

What if my old part has a different part number?

Suzuki sometimes updates part numbers. Send us the number from your old part and our team will check whether this one replaces it.

Where to Ride

Put your ride to the test at one of these riding areas:

• Wolf Pen Gap (Mena, AR): more than 40 miles of loop trails for ATVs in the Ouachita National Forest
• St. Joe State Park (Park Hills, MO): a 54-mile off-road vehicle trail system, per the park's official map

Order Today

Choose the Suzuki ATV Gasket - 8.2x16x1mm and add it to your cart. Stock can vary, so contact our team to check availability and lead time.

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Qualifying Retail orders $159.99 or more will receive free ground shipping. Free Shipping Terms and conditions.

All orders over $500 will require a signature.

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Returns

If your order arrives and it is not right, we will we'll fix it. We promise!

Doesn't fit or just not happy with it? You can return any new, unopened, unused or unaltered item within 30 days of delivery receipt of your item. We will issue a refund to your original payment method.

See our full Return Policy for all of the pertinent details.