The Suzuki Cylinder 95.50 mm by Cylinder Works is a metallic, direct bolt-on cylinder with a nickel silicon carbide-plated inner surface, a textured outer body, and multiple openings plus mounting holes along the top edge.
A close-up of the Suzuki Cylinder 95.50 mm by Cylinder Works shows precise machining, visible bolts, and engraved part numbers—its robust design makes it ideal for use as a replacement in engine assemblies.
The Suzuki Cylinder 95.50 mm by Cylinder Works is a machined metallic direct bolt-on cylinder with a hollow body, flat multi-bolt base, smooth reflective finish, and a blue "4" marked on its side.
The Suzuki Cylinder 95.50 mm by Cylinder Works is a machined metal block with a smooth, rounded exterior, nickel silicon carbide-plated finish, large open top with partial cutout, and multiple bolt holes at the base.
Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450 – 40002
The Suzuki Cylinder 95.50 mm by Cylinder Works is a metallic, direct bolt-on cylinder with a nickel silicon carbide-plated inner surface, a textured outer body, and multiple openings plus mounting holes along the top edge.
A close-up of the Suzuki Cylinder 95.50 mm by Cylinder Works shows precise machining, visible bolts, and engraved part numbers—its robust design makes it ideal for use as a replacement in engine assemblies.
The Suzuki Cylinder 95.50 mm by Cylinder Works is a machined metallic direct bolt-on cylinder with a hollow body, flat multi-bolt base, smooth reflective finish, and a blue "4" marked on its side.
The Suzuki Cylinder 95.50 mm by Cylinder Works is a machined metal block with a smooth, rounded exterior, nickel silicon carbide-plated finish, large open top with partial cutout, and multiple bolt holes at the base.
Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450 – 40002
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Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450 – 40002

$456.70 USD
Normally ships in 2-3 business days

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SKU: 40002

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Pickup available at Elm Rd. Warehouse

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SKU: 40002

A scored or worn cylinder means lost compression, smoke and a tired engine. The Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450 is a ready-to-install, direct bolt-on replacement that skips the re-plating shop.

Cylinder Works builds bolt-on cylinders and top-end kits in the U.S.A. for ATVs and UTVs. Shop more in our engine rebuild collection.

Why Choose the Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450

Key Features

  • Ready to install; direct bolt-on
  • No re-plating needed
  • Looks virtually identical to the OEM cylinder
  • Nickel silicon carbide plating for long life
  • Made in the U.S.A.

What’s Included

Cylinder only. Piston, rings and gaskets are sold separately.

Great For

  • Top-end rebuilds
  • Fixing scored or worn cylinders
  • Restoring lost compression

Specifications

  • Brand: Cylinder Works
  • Part number: 40002
  • Bore: 95.5 mm
  • Type: Replacement Cylinder
  • Plating: Nickel silicon carbide
  • Made in: U.S.A.

Fitment

Suzuki LT-R450 QuadRacer, 2006–2009.

Always confirm your exact model and year before ordering. Contact us with your VIN if you’re not sure.

Which Cylinder Works Option Is Right for You?

  • Replacement cylinder: Just the plated cylinder, if your piston is new or you’re sourcing your own.
  • Standard bore kit: Cylinder, Vertex piston and gaskets at stock bore. The easiest full top-end refresh.
  • High compression kit: Stock bore with a high-compression piston for extra response. Check fuel requirements.
  • Big bore kit: Larger bore for more displacement and power. May need re-jetting or tuning.

Before You Install

  • Inspect the crank, rod and bottom-end bearings; a new top end won’t fix a worn bottom end.
  • Check the cylinder head and valves for wear.
  • Use new gaskets and torque everything to factory specs.
  • Follow a proper break-in procedure.
  • Change the oil after break-in.

Engine work requires mechanical skill and a service manual. If you’re not comfortable, have a qualified tech install it.

Break-In and Care

  • Vary RPM and avoid full throttle for the first ride or two.
  • Let the engine heat-cycle fully between runs.
  • Change oil and check plugs after break-in.
  • Keep your air filter clean; dust kills a fresh top end fast.

Related Cylinder Works Products

Shop More Engine Parts

Helpful Guides From the Witchdoctors Blog

Frequently Asked Questions

Do I need machine work?

No. It’s ready to install and needs no re-plating.

Do I need to send in my old cylinder?

No. It’s a new cylinder, not an exchange.

Can I return it?

Unused items in original packaging can usually be returned. Contact our customer service team, and we’ll help.

Where to Ride

Fresh top end? Break it in at one of these riding areas:

Order the Cylinder Works 95.5mm Replacement Cylinder for Suzuki LT-R450 Today

Get your engine back to full strength. Add it to your cart, and Witchdoctors will get it moving. Questions about fitment? Contact our team, and we’ll help.

General Safety Warning & Installation Requirements

Your safety is our top priority. Whether you are maintaining a Victory® or Indian® Motorcycle, or servicing a UTV, ATV, or Side-by-Side, proper installation is vital to the performance and safety of your vehicle.

Important:
Warning: Failure to follow manufacturer-specified installation procedures and safety requirements can result in mechanical failure, loss of vehicle control, serious injury, or death.

Important Fitment Disclosure

At Witchdoctors, we want to ensure you get back on the road or trail as quickly as possible. Correct fitment is the most critical step in purchasing parts for your Victory® or Indian® Motorcycle. Also for your Polaris®, CFMoto®, Arctic Cat®, Yamaha®, Honda®, Can-Am®, Kawasaki® UTV and ATV.

Verification Required: While we strive for 100% accuracy, vehicle manufacturers often make mid-year production changes. Always verify your specific year, make, and model before finalizing your order.
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Shipping

Qualifying Retail orders $159.99 or more will receive free ground shipping. Free Shipping Terms and conditions.

All orders over $500 will require a signature.

Please see International Shipping page for orders shipping outside the US.

See our full Shipping Policy page for further details.

Product Availability

We show real time product availability. These products normally ship the same business day but may ship from one of our warehouses across the country. If an item requires additional processing time you will be notified.

Returns

If your order arrives and it is not right, we will we'll fix it. We promise!

Doesn't fit or just not happy with it? You can return any new, unopened, unused or unaltered item within 30 days of delivery receipt of your item. We will issue a refund to your original payment method.

See our full Return Policy for all of the pertinent details.

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